Case Studies

DANTE Heat Treatment Software Case Studies – Real-World Applications in Carburizing, Quenching & Stress Analysis

Discover how DANTE heat treatment software has been applied to solve real-world steel heat treatment challenges. These case studies highlight DANTE’s advanced capabilities in improving processes such as carburizing, oil quench, high-pressure gas quench, water quench, induction hardening, tempering, and stress relief.

From reducing distortion and residual stresses to optimizing thermal cycles, phase transformations, and material properties, these examples demonstrate the value of accurate, physics-based modeling in industrial heat treatment applications.

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Case Study	Downloads	Case Study Date of Publication	Keywords
Axle Shaft Induction Scan Hardening	Download PDF Download PDF	06/15/2016	Truck axle shaft, Induction scan hardening, Spray quench, Scanning inductor, Quench rate sensitivity, Stress formation, Distortion, and AISI 1541, 1040, 4140
Distortion Analysis of Landing Gear	Download PDF Download PDF	06/15/2016	Landing gear, Distortion analysis, Oil quench, 300M, Bow distortion, and Immersion quench
Distortion Minimization of a Press Quenched Bevel Gear - Using DANTE for Troubleshooting and Press Quench Process Design	Download PDF	06/15/2016	Press quenched bevel gear, AISI 9310, Carburization, Press quench tooling, Press quench plug design, Bevel tooth distortion, and Bore distortion
Heat Treatment Process Development for Gears Using Computer Modeling	Download PDF	06/15/2016	Gear heat treatment process development, Computer modeling, Loading model, Low pressure carburization (lpc), High pressure gas quenching (hpgq), and Thermal/stress modeling
Immersion Quenching of Long Components - Using DANTE and ANSYS to evaluate the effects of simulating the immersion process for long components	Download PDF	06/15/2016	Immersion quenching, AISI 9310, Bow distortion, and Immersion rate
Improving Gear Tooth Bending Fatigue Life	Download PDF	06/15/2016	Gear tooth bending fatigue life, Pyrowear 53, Intensive water quenching, Oil quenching, helicopter transmission, and Spur gear
Induction Hardening of Welded Tube Shaft	Download PDF	06/15/2016	Induction hardening, 4130/10B37 welded tube shaft, and In-process stress mechanisms
Low Pressure Carburization Process Improvement for a Ring Gear Controlling Carbide Formation during LPC	Download PDF	06/15/2016	Low pressure carburization (lpc), Vacuum carburization, Controlling carbide formation, Ferrium C64, LECO burn test, Carbon profile, LPC process redesign, and Primary carbide formation
Oil Hole Crack of Crankshaft During Induction Hardening	Download PDF	06/15/2016	Crankshaft oil hole crack and Induction hardening
Quench and Temper of Steel Rolling Mill Roll	Download PDF	06/15/2016	Steel rolling mill roll, Quench hardening, Temper, Surface compressive stresses, and Differential hardening
Scanning Induction Hardening of Steel Coupler	Download PDF Download PDF	06/15/2016	Scanning induction hardening, AISI 4340 steel coupler, Crack possibility, Process redesign, Preheating, and Internal stress
Understanding Process Sensitivities in Press Quenching	Download PDF	06/15/2016	Press quench process sensitivities, AISI 52100 bearing ring, and Quench cracking
Using DANTE during Product Design - Correcting Bevel Gear Distortion from Heat Treat	Download PDF	06/15/2016	Bevel gear distortion, Carburization, oil quench hardening, Process change, and Induction heating
Case Study	Downloads	Case Study Date of Publication	Keywords

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