Publications

Integrated Heat-Treatment Simulation with Virtual Inspection of Distorted Gears

Heat-treatment simulation is a powerful tool for gear design and process troubleshooting, but many times the predicted gear distortion is difficult to compare to physical gear measurements and to required specification charts or measurements. To help ease

November 18, 2025

Heat Treatment Process Exploration with HTP Sim

Heat treatment recipes consist of several processing steps developed to meet part specifications. Those in industry must have knowledge of a variety of factors that influence heat treat outcomes such as the effects of different process steps, material har

October 28, 2025

Probe Design to Characterize Heat Transfer during Quenching Process

Four water quenching conditions were tested using an effectively designed thermal probe focusing on component surface temperatures. This paper describes the quenching conditions, probe design, method and equipment used to measure temperature. The quenchin

February 21, 2025

Residual Stress and Bending Fatigue Strength in Carburized and Quench Hardened Pyrowear 53 Steel Gears

Carburization of alloy steels promotes the formation of compressive residual surface stress upon quenching, and that compressive surface stress enhances fatigue life. To further investigate the role of residual stress on fatigue strength, a project was un

January 2, 2025

Modeling the Effect of Carburization and Quenching on the Development of Residual Stresses and Bending Fatigue Resistance of Steel Gears

Most steel gears are carburized and quenched prior to service to obtain the desired specific strength (r/q) and hardness requirements. Use of carburization and quenching of steel gears creates a compressive residual stress on the carburized surface, which

January 2, 2025

Experiment and Simulation of Heat Treatment Results of C-Ring Test Specimen

The C-Ring test specimen is regularly used to investigate the quality of heat treatment processes. In this study, C-Rings made of AISI 8620 steel were carburized, oil quenched, and tempered. A commercial heat treat simulation software package, DANTE® , wa

January 2, 2025

Enhanced Surface Residual Compression of Carburized Steel Parts Using Laser Peening Process with Preload

Residual stresses are critical to the fatigue performance of parts. In general, compressive residual stress in the surface is beneficial, and residual tension is detrimental because of the effect of stress on crack initiation and propagation. Carburizatio

January 2, 2025

Bending Fatigue Strength Improvement of Carburized Gears

It is well established that carburization of low alloy steels promotes compressive residual surface stress upon quenching, and that compressive surface stresses enhance fatigue life. In an effort to build upon these established facts, a US Army sponsored

January 2, 2025

Sources of Heat Treatment Distortion and Approaches for Distortion Reduction during Quench Hardening Process

Heat treatment of steels is a process of modifying the mechanical properties by solid-state phase transformations or microstructural changes through heating and cooling. The material volume changes with phase transformations, which is one of the main sour

December 13, 2024

resources

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