Research & Publications Featuring DANTE

Optimization of Pinion Gear Shaft Straightening Process by Incorporating Heat Treatment Information Extracted from Distortion Measurement

James Jan, Charlie Li, David Dooby, Balaji Arumugam

In this article, the author explores the standard process of bending straightening on a carburized pinion gear shaft. To do so, computer-aided engineering (CAE) analysis is used to simulate the process but accurate information about its heat treatment history is needed to accurately calculate not just the distortion but also the case depth and material composition.

10/21/2025

Understanding Causes of Distortion Through Modeling and Experiments

Charlie Li

This study uses a carburized Pyrowear 675 Almen strip to isolate and quantify causes of quench distortion during heat treating by measuring bow distortion after each processing step and comparing that to simulated results.

2026

Modeling Thermal Processes that Produce Residual Stress

Marc Bernacki, Etienne Perchat

This article is an introduction of some aspects of modeling in thermal treatments in heat treated components. it introduces the mathematical models and physical fields required for modeling with a primary interest in hot-treated components but also talks about modeling residual stress in welding or additive manufacturing (AM).

2026

Methods for Modeling Residual Stress

B. Lynn Ferguson

This article focuses on the important considerations when modeling residual stress including constitutive models, mesh and part discretization, calculation methods, material properties, boundary conditions, and FEM modeling. Further, this article explains the effects of the heat-transfer coefficient and phase transformations.

2026

Modeling Thermochemical Surface Treatment Processes that Produce Residual Stresses in Steel Components

Stefan Habean

This article introduces the various techniques related to the prediction and simulation of residual stresses in steel parts generated by thermochemical surface treatments such as atmospheric carburizing, low pressure (vacuum) carburizing, gas nitriding, etc.

2026

Boundary Condition Requirements for Computational Modeling

Andrew Banka

This article is an introduction into simulating quenching cooling rates and the challenges involved with modeling residual stresses during quenching; focusing on prediction methods for quenching surface heat-transfer rates.

2026

Material Properties Affecting Residual Stress Development and Evolution

B. Lynn Ferguson

This article discusses the material, thermal, and mechanical properties needed to simulate residual stress it metal components.

2026

Low Pressure Carburizing and Hardening of AISI 9310: Merging Simulation and Experimental Approaches

Asim Gautam, Kevin Sala, Anupam Saha, Dong Xu, Jiong Tang, Jeongho Kim & Lesley Frame

An experiment meant to evaluate and then optimize experimental heat treatment processes for a AISI 9310 steel carburized gear using commercially available programs: ABAQUS and DANTE. A process model was created and then optimized using the sin2ψ technique.

05/03/2026

Modeling Residual Stress Changes during Cyclic Conditions

Zhichao (Charlie) Li

This article discusses the stress changes during cyclic loading in steel parts, specifically high-cycle (HCF), manufactured through carburizing, quench hardening, and shot peening.

06/30/2026

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